Application:-

Typical Inspection/doctoring process involves, rewinding the printed web and inspecting the same under stroboscope/web video to check for defects. In this process human interface is primary parts (in case of stroboscope human eye works as images scanning and processing, while in web video system, human eye view images on screen and decided whether it is correct or defective images.) Most critical fallacy is basis of still image by stroboscope is that we are missing of 70-90% imanes which are skinned in insection process. For quality checking hasic premise is the randomness but in ahove. mentioned process we are putting scanning in pattern missing of the randomness part. Conventional inspection is not through i.e. not-100%, it depends upon human's capacity to scan images and compare them simultaneously with the acceptable criteria images. To this task without any more error or thoroughly is beyond human capacity. Even when operator detect the defect it is his subjective judgment to accept or reject the defect. So to minimize above-mentioned shortcomings we have developed -

The 100% Print Insnection System. Faale Vision" FLILLY Alitomatic Defect Netectionanspection System

Adopting the imported 4K /8K (as per requirement) color line scanning CCD camera, the fully automatic inspection machine-* Eagle Vision system® can inspect the printing quality/defect of different material and roll can be doctored immediately by placing the error portion precisely on splicina board or mark errors or defects being detected and digitally store all errors and corresponding information for further analysis in a real-time manner. The data generated from this machine can used as input for the other special purpose doctoring machine where pre-inspected rolls can be rectified as per the marked/flagged errors identified by this machine.

Technical Specification:-

Material to be processed Aluminum- 15mic- 60mic
Mechanical speed 200 MPM
Unwinder Max outer dia. 500mm
Unwinder Roll Weight 100kg
Rewinder Max outer dia 500mm
Unwinder Roll Weight 100kg
Rewinder Max outer dia. 500mm
Main Drive 2.2 KW
Unwinder Drive 2.2 KW
Rewinder Drive 2.2 KW
Digital Web Guide +/-50m (E+L Make)

Incnoction Paramotor.

Maximum detection accuracy 0.1 for high contrast 0. 2m to low contrast
Registration +/- 0.1mm

Salient Feature

  • It has a unique design allows to detect the defect and provide provision to rectify the defect in line or flagged defect to be rectified on other machine. In addition to common printed defect, shade variation, Off registration, ghosting, speckling It will stop after detecting a defect, which helps users determine the defect position and eliminate it. This fully automatic web inspection machine can conduct detection for materials with the width of 300mm and the maximum detection speed reaches 100m/min. With relatively high working efficiency, it is a good choice for customers especially in Pharma Packaging segment.